01 / What it is

Water-Gas Shift Catalysts

Shift catalysts support the conversion of carbon monoxide and steam to carbon dioxide and additional hydrogen. High-temperature and low-temperature shift duties use distinct catalyst families and operating envelopes.

02 / Where it is used

Application areas

  • High-temperature shift service
  • Low-temperature shift service
  • Hydrogen and ammonia plants
  • Syngas process trains requiring staged CO conversion

03 / Application context

The operating system matters.

Upstream reformer performance and downstream purification requirements define the shift duty. Startup, reduction or activation procedures, water carryover and trace contaminants can be as important as steady-state inlet conditions.

04 / Selection considerations

Inputs that shape evaluation

ParameterWhy it mattersTypical evaluation input
Gas compositionCO, steam and inerts define the reaction duty.Normal and limiting inlet analyses
Temperature profileStage selection and expected exotherm affect the catalyst.Inlet, outlet and bed-temperature history
Sulfur regimeCatalyst tolerance differs by family and process design.Sulfur analysis and upstream purification
Condensation riskLiquid water exposure can damage some catalyst systems.Dew-point control and trip records
Pressure dropBed condition can reveal loading or fouling issues.Differential-pressure history

05 / Technical inquiry

Useful information to include

  • Stage and catalyst family
  • Inlet/outlet gas analyses
  • Temperature and pressure profile
  • Contaminant history
  • Startup and operating concerns
Discuss this application

Related / Industries

Related / Technologies